To better meet the repair challenges of increasingly sophisticated modern. This is an advertisement for a oim valve body repair 6 speed, we are a new company that specialises in all types of vehicals, we can supply and fully fit a 100% remanufactured valve at a. Simply put you have a manual gearbox but you do not have to change gears or put your foot on the clutch, it does it for you. Zf suggests this be replaced on every valve body rr. This ferrari is the cleanest example in sa, probably in the worldit has the original ferrari car cover, tool kit and books and is subsequently a collectors dream. Cd4e automatic transmission, main control valve body author. If the pressure rises normally but the transmission shifts into neutral, the sleeve is probably rotated in the case.
Ferrari introduced the gts model to th e f355 family. Worn valve body circuits must be restored to original factory specifications in order to operate properly. Valve body problems become evident after longer periods of driving around 30 mins or when the transmission is hot. Re move the bolt holding the detent roller spring as sem bly. A valve body is the complete assembly to include components that may be in a valve body kit. Because the awf21 is an aisin transmission, this unit has several taps for checking clutch apply pressures figures 8 and 9. Spring installs into the case, followed by the thermal. Besides, if the vrs is to be used together with our developedtool and fittings dimension, e.
The leader in remanufactured valve bodies all valve bodies are run through a series of shift cycles at operating temperature, then precisely calibrated using stateoftheart valve body test equipment to verify proper operation of the pressurecontrol circuits. Faulty 09g valve body transmission kicking and slipping. The 09g09m 6speed automatic transmission is installed in the following. Removing and installing wiring harness for solenoid valves and senders. Specifically, because the return on investment associated with remanufacturing transmission valve bodies is beneficial to both the. Apr 23, 2012 the labor time to replace the valve body is approx 2 hours. If you are confident the k2 clutch drum ring sleeve is not leaking and you even have a remanufactured valve body on the transmission, back the n282 adjusting plug out 1. Case connector, solenoid harness, speed sensor and manual valve are not included. Delayed forward, burned forward clutch, damaged support.
The gearbox is a conventional multistep automatic with hydrodynamic torque converter and electrohydraulically operated planetary gear. At valve body pro, we take pride in producing the highestquality, usamade remanufactured valve bodies in the industry. A valve body and mechatronic unit, similar to a late model automatic transmission, controls all this. Accurate valve body identification is crucial as the styles do not interchange. Adjusting clutch control valves on aisin fwd 6speeds. Mb issued a bulletin concerning this problem early last year. Aug 26, 2016 this is an advertisement for a oim valve body repair 6 speed, we are a new company that specialises in all types of vehicals, we can supply and fully fit a 100% remanufactured valve at a. The shift valves are controlled by electromagnetic valves, which in turn are activated by automatic gearbox control unit j217. Considerations a repair technician may rely on diagnostics tools to detect damaged components in a vehicle.
The second solenoid modulator valve is located in the upper valve body, which also holds the tcc control valve. These are direct replacements for lost or damaged retainers. Transgo steel 6l80 pressure regulator valve with lengthened lands. The manual valve connects to the gear shift handle, and is used to close or open transmission valve passageways according to the current position of the gear shift. Sins tf60sn 09g transmission solenoid kit fit 09g325039. If you have this type of 700r4, remove the four bolts holding the small support plate the case at the rear of the valve body. Automatic transmission 09g repair manual volkswagen. A dull bore is a sign of very light to no wear on a valve bore. Vw 09g valve body fix rebuild and solenoid repair upgrade with shift kit duration. Valve body 09g tf60sn ipn4 15740a complete volkswagen 09g valve body without the two switches on the valve body 09g325039a. Specifically, because the return on investment associated with remanufacturing transmission valve bodies is beneficial to both the remanufacturer and the end consumer.
I hope that helps, and let me know if you need anything else. The valve body consists of multiple springs and valves. This will resolve your flare concern if you do not have any other problems. To correctly identify this valve body, you must determine. Aisin aw tf60sn, bmw 6f21wa, vwaudi 09g, 09k, 09m vacuum test guide.
The gts model was based on the berlinetta but offered a removable targastyle hard top. Valve body the clutches and brakes shifting components are controlled by the valve body by means of hydraulically operated valves socalled shift valves. Repair kit for valve body and tells you what other videos did not. Vw 09g valve body fix rebuild and solenoid repair upgrade. Atsg also has available an update handbook which includes the many changes and is required along. Atsg also has available an update handbook which includes the many changes and is required along with this manual for a proper overhaul or repair. Its a good idea to start a test log for passing and failing valve body bores. How a transmission valve body works by andrea stein. This beautiful rosso corsa red ferrari 355 f1 gts is in magnificent original condition. The kit includes the conductor plate, filter, gasket. Mar 05, 2019 awtf60sn 09g complete valve body with new rostra linear solenoids, without brass pressure plugs, sonnax upgrades, gaskets and subkit 100% tested tech notes. Refer to page 24 for air checks and case passage i. Introducing the new aisinwarner 6speed most fordproduced transmissions only have a tap for checking line pressure, and maybe a tap for epc pressure.
With free estimates and fast turnaround, we are known for our personal service and expertise in all forms of specialized transmission repair. Valve body in south africa gumtree classifieds in south. Fits nissan re4f04b valve body 20002006lifetime warranty updated, dyno tested. Valve body service and repair, removal and replacement. Remove the remaining valve body bolts ex cept for one near the center of the valve body. In the usa, they offered a 7 year, 100,000miles extended warranty on this component because it is liable to fail. How much should it cost to replace a transmission valve body. Also, can i do it my self or is there some kind of programming of the ecm. Installing the wrong valve body will result in a lack of lubrication to the gear train, causing catastrophic failure.
Awtf60sn 09g complete valve body with new rostra linear solenoids, without brass pressure plugs, sonnax upgrades, gaskets and subkit 100% tested tech notes. C620 lathe can only finish repair of brake valve special tools and vrs maintenance machine, also can make the percent of hardof dn65mm and below and stop valve of dn80mm and below sealing contact area of the sphere and valve body up to 99. Volkswagen transmission repair, rebuild or replacement you have found the seattle areas best transmission engineering team. Volkswagen engineers developed the transmission in conjunction with aisin and adapted it to volkswagen vehicles. Premium valve bodies carry a limited lifetime warranty from valvebody xpress. Valves controlled by the transmission valve body serve a variety of functions. Gears august 20 nothing but air vw 09g youre comfortable with.
Shift valves, such as the 23 shift valve, are responsible for shifting the gear up one level. If you are experiencing problems like this it is very important to have you vehicle tested because prolonged valve body issues can cause premature failure of. The solenoid that regulates that clutch to apply is the n282 solenoid. The modern automatic transmission dl501 is developed by audi ag for allwheel drive vehicles with longitudinal arrangement of the power unit.
Valve body kits free delivery possible on eligible purchases. The transmission valve body is the brain of the transmission. Removing every valve from the valve body will make the. Transmission solenoid set 6 speed jetta, rabbit, passat, golfgti, tt, q7 09g. So, multiply that by the hourly shop labor rate and this will give you the estimated labor cost.
A valve body kit contains components to repair or modify a valve body but is not the complete valve body. Refer to pages 2740 for a complete valve body break down with small part and valve i. Repair groupslist of workshop manual repair groups. The 09g gearbox is developed and manufactured by the japanese transmissions specialist aisin aw co. The labor time to replace the valve body is approx 2 hours. Valve body tbvechi aw 09g tf60sn 6speed automatic transmission valve body 09g325039a fit for audi vw jetta golf passat touran sharan 03up. Sonnax transmission products catalog canadawide parts. The 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt. The overall seal heights on these vary depending on application. Considerations a repair technician may rely on diagnostics tools.
Metal debris can cause scoring on the fluid passages, which. All of this enables your transmission to work properly and avoid damaging your entire transmission. It controls the transmission shifts and directs the appropriate fluids into the appropriate passages to aid in the shifting. How to detect and replace a faulty transmission valve. Sonnax transmission parts,transmission valve body repair. The kit includes the conductor plate, filter, gasket, and valve body bolts. For nearly 30 years, residents throughout the local area have turned to bed automatic transmissions for all of their automotive repair needs. Volkswagen 09g transmission problems as their owners will be well aware, certain models of the volkswagen jetta 2. This manual contains the procedures necessary to diagnose, rebuild andor repair the 09g09m transaxle and is. A car uses a transmission system to send power generated by the internal combustion engine to other components. Also identify on back of valve body whether is has 4 holes or 6 holes.
Contacted vw australia re known 09g aisinwarner transmission valve body problem subject to class action in usa where and poor dealership service. Replace oe boost assembly this kit includes an increased ratio boost assembly and strong pressure regulator valve spring. There have been many engineering changes in this transaxle since its introduction in 1989. Valve body repair aw tf60sn 09g 09k 09m audi a4, skoda octavia superb fabia, vw passat jetta golf this item isnt a spare part, this is a service 142. Fluid capacity and type, valve body and solenoids charts. Both have washed their hands of the problem and costs. A shiny bore that may also have a ridge is a sign of a worn valve bore. Not sure if its right for your vehicle x5 20102011 l4 2. This video contains the rebuilding of the valve body from a 2004 6 speed automatic transaxle and the fix for a common problem with these 09gs. Sins tf60sn09g transmission solenoid kit fit 09g325039. To properly rebuild todays valve bodies, a solid understanding of the functional design of the unit is necessary. Jan 27, 2012 the transmission valve body is the brain of the transmission. Sunbelt valve body builders is in a privileged position because of the new market segment emerging from the changes in the transmission industry. The detailed steps below correlate to the quick guide steps.
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